Steel-cutting Saw Comparison

 

advantages

disadvantages

 
Abrasive cut-off saw

  • low cost machine
  • low cost blade
  • portable
  • can cut fully hardened steel, HSS etc.
  • cuts not straight
  • 90 degree cuts only
  • rough cut, large burr
  • “Grinds” not “cuts”
  • heat burns and stresses steel
  • sparks create fire hazard
  • high noise level
  • dirty – abrasive grit     and grind particles scatter
  • blades disintegrate rapidly
  • eye protection required due to high velocity particles
  • non-ferrous metals load up blade

 
Carbide “dry-cut” hi-RPM chop saw

  • moderate machine cost
  • fast cutting cycle
  • OK cut quality
  • Portable
  • high blade cost
  • dangerous chips and carbide particles
  • 90 degree cuts only
  • high noise level
  • light-duty vise

 

 
Horizontal bandsaw (small type)

  • moderate machine cost
  • moderate blade cost
  • cutting capacity
  • self-feeding (some models)

 

  • slow cut rate
  • no mitre cuts (except high-priced models)
  • rough cut
  • blade can “wander”
  • blades not re-sharpenable

 
Cold saw

  • straightest cuts
  • smoothest cuts
  • mitre cuts both ways
  • fast cutting cycle
  • no heating of  workpiece
  • little or no burr
  • low cost blade sharpening
  • lowest cost per cut
  • no high speed particles or chips
  • 3-phase motor for economy and durability – high voltage options
  • higher  machine cost
  • cutting capacity limited by blade size (for example 4” for 14” saw)